LPG FILLING PLANT
We undertake complete design, fabrication, erection, installation and commissioning of various plants on turnkey basis like as follows:
The different types of LPG plants are as follows:
- LPG Filling plants for filling LPG cylinders
- Auto LPG Filling Stations for filling LPG in cars
- LPG bulk plants with vaporizers for use of LPG as burning fuel in industries
- LPG bulk plants for use of Liquid LPG in Aerosol and perfumes.
- LPG terminals for bulk storage in large volumes with truck loading facility.
These plants are provided with complete piping, valves, safety equipments, Gas leak detection system, instrumentation, etc for safe and easy use of the plant. We executed entire plant including Civil, Mechanical, Piping, Electrical and Instrumentation. The plants are designed as per ASME Sec. VIII Div.1 and Div, 2, AD MERKBLATTER, CODAP 2000, AS 1210, SABS, TEMA and PD 5500 codes and NFPA 58 guidelines.
We undertake complete Design, manufacturing and installation of LPG cylinder filling plants such as:
-Filling carrousel from 8 to 36 filling posts
-Stationary cylinder filling post
-In line cylinder filling post
-Electronic LPG leak detector and many more..
- Unloading Pumps, Transfer Pumps, etc.
-Complete Inter-connection Piping.
-Flame Proof Lighting inside Yard.
-Electrical Control Panel + Remote Operated Valves ForEmergency Tripping
-Complete Fire Fighting Equipments.
-Dip Testing unit, Leaky cylinder evacuation unit.
-Gas leak detection system
-Tanker loading / unloading system
-Filled LPG cylinders sealing system
-Testing &commissioning of the entire systems
-Training of Operators and safety education.
The above LPG Cylinder Filling Plant for filling LPG Gas in cylinders of various capacities like 3 kg, 5 kg, 10 kg, 14 kg, & 20 kg , 48 kg etc . This is a custom built ready to install plant. The cylinders may be provided with F type of Self closing valves.
We basically provide three types of LPG cylinder filling plants
- Fully automatic plants for fast filling in huge quantities like 5000 to 10000 cylinders per day using Carousel 8 to 36 points with conveyor system
- Semi automatic plants with or without carousel for filling cylinders approx 3000 to 5000 per day
- Manual LPG cylinder filling plants with stationary LPG cylinder filling scales for filling approx 500 to 2000 cylinders per day. This is very cost effective and low maintenance and widely used.
Auto LPG Filling Stations:
We BNH Gas Tanks manufacture and provide total turnkey solution for bulk LPG storage facility with vaporizer, pressure reducing station and other accessories for use of LPG as fuel in various Industries like Steel, Cement, Ceramics, Automotive, Glass and various other applications.
LPG bulk plants with vaporizers:
LPG bulk plants for storage of LPG in tanks and convert it to vapor form using electric or steam heated vaporizers and then reducing the pressure to desired level using pressure reducing station for burning in burners for use of LPG as burning fuel in industries for various purposes like ceramics, cement, steel, glass, automotive etc.
LPG bulk plants for use of Liquid LPG in Aerosol and perfumes:
LPG bulk plants for storage of LPG in tanks and use of LPG in liquid form for various purposes like perfumes, Aerosol, pesticides, etc
LPG terminals for bulk storage:
LPG terminals are built for storage of LPG in large volumes in storage vessels like cylindrical tanks or spherical tanks, with facility to receive LPG from ship at port and then refill the same in Tankers for distribution in the entire country.
We also manufacturer of different types of LPG Plants mentioned as below:
LPG Cylinder filling plant:
We manufacture LPG Cylinder filling plant for filling LPG Gas in cylinders of various capacities. This is a custom built ready to install plant .We provide LPG cylinder manufacturing plant with a production capacity of 3000 cylinders per day having size of 3 kg, 5 kg, 10 kg, 14 kg, & 20 kg capacities.
LPG Bottling Plant:
We undertake installation of complete LPG Bottling Plants . These are available in various specifications and can be provided as per the clients requirements. The entire services include storage tanks, Unloading Pumps, &Transfer Pumps, LPG Recovery compressor, Air compressors. To ensure safe and accurate filling of the cylinders well experienced technical people should only be employed in the working of the plant. The bottling plant has its own system of stringent safety and quality control checks built-in at different stages.
The quality control checks at the bottling plants are carried out at 3 stages:
Pre-filling Quality Control Checks –
The pre-filling checks include segregation of damaged cylinders, spurious cylinders, cylinders with missing O-Rings and cylinders due for pressure testing.
Post-filling Quality Control Checks –
In the post-filling checks, it is ensured that all the cylinders filled on the automatic cut-off weighing scale/filling machines are subjected to 100% cross- checks for weight.
Statistical Quality Control Checks –
These checks include all pre-filling and post-filling Checks in addition to checking the quality of the seal.
Design Pressure: 12 TO 18 bar
Design Temperature: -20 / + 50 Deg C
Design Code: EN - 12493 / ADR, PD 5500, ASME SECT VIII DIV 1 & 2, CODAP 2000, NFPA 58
Volume: 10M3 to 500M3
Available as per customized designs
Easy to operate
Easy to maintain
All safety checks installed
-ISO 9001:2008 Certification Recognising its overall effectiveness.
Safety Our Plants:
Plants have very high safety standards with state of art fire fighting facilities. Plants are notified as prohibited areas and visits from others who do not have any business with the plants are not permitted.
All types of our plants acquire the safety rules and regulations. Various safety features are provided like Gas leak detection system, Fire fighting system, Tank level gauging system, over fill protection system, Accident prevention system, Disaster management system etc.
LPG Plant Maintenance:
Wide range of refinery, petrochemical & power plant turnaround and maintenance services such as storage tank overhaul & repair, heat exchanger maintenance, valves overhaul & testing, unfired pressure vessel maintenance, boiler overhaul & repair, Columns and Towers, Pre-fabrication ,Piping Systems and miscellaneous items related to the petrochemical and oil & gas industries. Supply of skilled manpower for turnaround maintenance. Provide total services from commencement to completion of the project. Daily, weekly, monthly and yearly maintenance systems are planned and charts displayed and maintenance staff is trained to carry our proper maintenance of the entire facility. Adequate spares required for timely maintenance is kept to minimize breakdown time.
Which Tips should be take while working with LPG Bottling Plant?
The filling machines should be provided with pneumatic cut off system to automatically cut off the LPG supply when the cylinder is filled.
The filling pressure should not exceed design pressure of the liquid.
Cylinders have a standard weight and all cylinders should be checked for their weight after they are filled.
The compact valve tester should be calibrated to detect leakage from the cylinder.
Defective cylinders should be evacuated and evacuation should be done either through one or two vessels. From these vessels LPG is transferred to the storage vessels through a pump.
Security caps should be provided while performing any test with LPG.
The sequence of operation should be strictly followed.
To avoid undue accumulation the cylinders should be immediately shifted to storage after filling.
OTHER TYPES OF FILLING PLANTS:
Carbon dioxide (CO2) Recovery Plants,
Carbon di oxide Gas Plants for refilling of co2 cylinders
Oxygen Gas Plants for refilling of O2 cylinders
Dry Ice manufacturing Plants,
Nitrogen Gas Plants for refilling of N2 cylinders
PSA Oxygen Gas Plants for oxygen generation
Carbon Dioxide (CO2) Generation Plants
Nitrous Oxide (N20) gas plants,
Ammonia bottling plants
LPG CYLINDER MANUFACTURING PLANT:
We also provide LPG cylinder manufacturing plant with a production capacity of 3000 cylinders per day having size of 3 kg, 5 kg, 10 kg, 14 kg, & 20 kg capacities.
Our client require equipments & machinery for setting up a LPG cylinder manufacturing plant inclusive of one set of dies & tools to make all the above sizes.